Automatic Bag-on-Valve Machines are innovative packaging machines that combine the functionality of a traditional aerosol can with the advantages of bag packaging. The technology involves placing the product inside a flexible bag, which is then placed within a pressurized aerosol can. This design ensures that the product remains separate from the propellant, eliminating the need for chemical additives, and allowing for a more controlled, precise, and hygienic dispensing.
1. Filling Speed:35-75/min 2. Liquid Filling Accuracy:±1% 3. Liquid Filling Range: 20-130ml 50-350ml 80-550ml
4.Applicable Can Diameter: φ40-φ66mm 5. Applicable Can Height: 70-330mm 6. Filling heads : 6 heads
The Automatic BOV (Bag-on-Valve) Aerosol Filling Machine typically includes the following machines:
- Can Feeder: Feeds empty cans into the production line.
- Liquid Filling Machine: Fills the cans with the appropriate liquid product.
- Crimping and Gas Filling Machine: Applies the valve to the can and adds the propellant gas.
- Bag-on-Valve (BOV) Placer: Places the bag-on-valve system onto the can.
- Sealing Machine: Seals the BOV system onto the can.
- Actuator Placer: Places the spray actuator onto the aerosol can.
- Capping Machine: Optionally places a cap over the actuator based on the design.
- Water Bath or Leak Detection Machine: Optionally tests the filled cans for leaks and integrity.
- Coding or Labeling Machine: Applies the necessary codes or labels to the cans.
- Shrink Sleeve Labeler: Optionally it is a machine used in packaging lines to apply shrink sleeve labels onto the cans.
- Shrink Sleeve Steam Tunnel: Optionally this machine employs steam to shrink plastic films and sleeves around cans, ensuring a tight and secure seal.
- Packaging Machine: Packages the finished aerosol products into cartons for distribution.
These machines work together to create a seamless, efficient, and high-quality aerosol filling process, making it ideal for use in various industries such as personal care, pharmaceuticals, and cleaning products.
Advantages of Automatic Bag-on-Valve Machines
- Enhanced Product Protection: One of the primary advantages of Automatic Bag-on-Valve Machines is their ability to protect the product from air, moisture, and external contaminants. This technology reduces the risk of oxidation, contamination, and product degradation, ensuring that the contents remain fresh and effective for a longer shelf life.
- Increased Safety: Traditional aerosol cans are pressurized with potentially harmful propellants such as butane or propane. With Automatic Bag-on-Valve Machines, the product is separated from the propellant, minimizing the risk of explosion or leakage. This design makes BOV packaging safer for both manufacturers and end-users.
- Controlled Dispensing: Automatic Bag-on-Valve Machines offer precise and controlled product dispensing. The valve system allows for a continuous, even spray without the need for shaking or priming. This feature is particularly beneficial for cosmetics that require a fine mist application, such as perfumes, hairsprays, or facial sprays.
- Eco-Friendly Solution: Sustainability is a growing concern for consumers and businesses alike. Automatic Bag-on-Valve Machines provide a more sustainable alternative to traditional aerosol packaging. The use of bag technology reduces the use of chemical propellants, making the packaging more environmentally friendly. Additionally, the packaging can be easily recycled, further reducing its impact on the environment.
- Versatility: Automatic Bag-on-Valve Machines are versatile and can be used for a wide range of cosmetic products, including lotions, creams, serums, and gels. The technology allows for efficient and precise filling, ensuring that the product is dispensed in the desired quantity without any waste.
Automatic Bag-on-Valve Machines are revolutionizing the packaging industry, particularly in the cosmetics sector. With enhanced product protection, increased safety, controlled dispensing, eco-friendliness, and versatility, these machines offer numerous advantages over traditional packaging methods. As consumer demand for sustainable and efficient packaging grows, Automatic Bag-on-Valve Machines provide an innovative solution that meets these needs. Manufacturers who embrace this technology will not only improve their product quality but also elevate their brand image and appeal to environmentally-conscious consumers
The following after-sales services can be expected when you purchase an Automatic Aerosol Filling Machine from us:
- Installation and Training
Manufacturers often provide initial installation support and operator training, ensuring that your staff is fully capable of safely and effectively using the machinery. - Maintenance Services
Scheduled maintenance services may be provided or recommended by the manufacturer. This often includes routine checks, cleaning, part replacement, and recalibration to maintain optimal operation. - Spare Parts Supply
Manufacturers usually provide a source of spare parts, ensuring that any necessary replacements can be obtained quickly and without complication. All spare parts up to one year are provided free of charge. - Technical Support
Aerosol filling machine manufacturers typically offer technical support to address any issues regarding the operation and maintenance of the machine. This may be available via telephone, email, or even remote video assistance. - On-site installation services.
If you are worried about not being able to do a good installation and adjustment by your own team, we can provide door-to-door installation service, which needs to be booked with us 2 months in advance.
After-sales support and services are a critical aspect of every purchase and this stands true for Automatic Aerosol Filling Machines from us as well. This machinery requires technical support, maintenance, and sometimes parts replacement, to ensure it operates properly and efficiently.